The Arbalète has received its characteristic nose section. What was originally a construction made from stamped sheet metal on the original aircraft has now been replaced with composite materials. This saves weight and allows for precise shaping. However, the work involved was considerable.
The positive mould was created using a 3D printer. After that, spray filler was applied and the surface was hand-sanded to a fine finish. Using this positive mould, two negative half-shells were created, in which the final product was then laminated. The process of laying the fabric layers into the closed mould, especially at the thin end, proved to be challenging – only on the third attempt did the cone turn out perfectly.
The fastening ring was moulded directly into the cone, ensuring a perfect fit.
